Melting

Melting has equipped with INDUCTOTHERM TRI TRACK with latest technology of power control.

  • 1000Kg- Inductotherm Induction furnace 3 No’s TRI TRACK.
  • Connected Power – 2250 KVA.
  • Spectro Result feedback unit with jumbo display.
  • Immertion pyrometer and cyclopes for checking of molten metal temperature.
  • Melting Rate – 3.0MT per Hr.
  • Annual Production capacity – 12,000MT.
  • Wet scrubber for pollution control.

Moulding Line 1

Moulding has equipped with Disa match 20 x 24 high pressure with horizontal parting line machine. Moulds produced in this line has exceptional dimensional accuracy and superior surface finish.

Specification

  • Mould cake size – 610 x 508 x 150- 200 mm
  • Mismatch – 0.15mm Max
  • Speed 120 molds/hour without core
  •  Speed 100 molds/hour with core
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Moulding Line 2

Fast Loop Molding line & Hand Mold

Specification

  • Process :RESIN SAND PROCESS
  • Sand Mix tons : 20MT
  • Max Cake Size 1350 X 1050 X 450/450
  • Production Capacity : 150 MT/Month (1800 MT/annum)
  • Production Rate -5-7 Moulds/Hr
  • Product Weight ≥30 Kg to ≤300  kg for Fast loop line
  • Product Weight Max 1MT for Hand Mold
  • Auto-matic Mould Handling Unit
  • Molding Track: Dual Track

Simulation and 3D Modelling

  • Solid works for 3D Modeling
  • Cast design for Casting Simulation
  • Metal flow and filling
  • Solidification
  • Air Entrapment
  • Result Summary

Sand Plant

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Sand Plant

In order to optimize the working of the Automatic High-Pressure Moulding Line, the Company has also installed a state-of-the-art Automatic Sand Plant which incorporates:

  • Disa SAM 3-40mixer with SMC (Sand Multi Control ).
  • 30 Ton/hour sand plant with complete dust collection system.
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Specification

  • Intensive sand – 1.0MT per Batch
  • Sand Storage – 180 MT
  • Sand plant operated by SMC control
  • Sandman software for online Sand Control.
  • Sand cooler-40MT-Wesman Make
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Core Shop

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MachineSpecification
Cold Box Core shooter – GS –Horizontal shootingShooting Capacity – 20 Kgs.
Mode of operation – Fully Automated
Cold Box Core shooter – GS –Horizontal and vertical shootingShooting Capacity – 20 Kgs.
Mode of operation – Fully Automated
Cold Box Core shooter – GS –Vertical shooting Shooting Capacity – 10 Kgs.
Mode of operation – Fully Automated .
Cold Box Core shooter – GS –Vertical shooting Shooting Capacity – 5 Kgs.
Mode of operation – Fully Automated .
Shell Core shooter – Susha - Vertical shooting Shooting Capacity – 5 Kgs.
Mode of operation – Semi- Automated .
Core oven500 Kg/ Batch Heating Temp –up to 240 Deg
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Fettling And Dispatch

  • Shot blasting –Hanging type – 500Kg/Batch DISA
  • Shot blasting –Hanging type – 500Kg/Batch GOSTOL
  • Thumb Blasting – 250 kg/Batch
  • Nozzle blasting
  • Installed Capacity – 800MT /Month

Lab

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Spectro Meter
Make –Spectrolab -28 Elements can be checked

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Image analyser to measure the microstructure

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Universal Testing Machine(UTM) for measuring tensile strength.

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Brinell Hardness Tester

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Sand lab

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Bandsaw cutting machine

Driven By Values, Delivering On A Vision.