Melting has equipped with INDUCTOTHERM TRI TRACK with latest technology of power control.
Melting
- 1000Kg- Inductotherm Induction furnace 3 No’s TRI TRACK.
- Connected Power – 2250 KVA.
- Spectro Result feedback unit with jumbo display.
- Immertion pyrometer and cyclopes for checking of molten metal temperature.
- Melting Rate – 3.0MT per Hr.
- Annual Production capacity – 12,000MT.
- Wet scrubber for pollution control.
Moulding Line 1
Moulding has equipped with Disa match 20 x 24 high pressure with horizontal parting line machine. Moulds produced in this line has exceptional dimensional accuracy and superior surface finish.
Specification
- Mould cake size – 610 x 508 x 150- 200 mm
- Mismatch – 0.15mm Max
- Speed 120 molds/hour without core
- Speed 100 molds/hour with core
Moulding Line 2
Fast Loop Molding line & Hand Mold
Specification
- Process :RESIN SAND PROCESS
- Sand Mix tons : 20MT
- Max Cake Size 1350 X 1050 X 450/450
- Production Capacity : 150 MT/Month (1800 MT/annum)
- Production Rate -5-7 Moulds/Hr
- Product Weight ≥30 Kg to ≤300 kg for Fast loop line
- Product Weight Max 1MT for Hand Mold
- Auto-matic Mould Handling Unit
- Molding Track: Dual Track
Simulation and 3D Modelling
- Solid works for 3D Modeling
- Cast design for Casting Simulation
- Metal flow and filling
- Solidification
- Air Entrapment
- Result Summary
Sand Plant
Sand Plant
In order to optimize the working of the Automatic High-Pressure Moulding Line, the Company has also installed a state-of-the-art Automatic Sand Plant which incorporates:
- Disa SAM 3-40mixer with SMC (Sand Multi Control ).
- 30 Ton/hour sand plant with complete dust collection system.
Specification
- Intensive sand – 1.0MT per Batch
- Sand Storage – 180 MT
- Sand plant operated by SMC control
- Sandman software for online Sand Control.
- Sand cooler-40MT-Wesman Make
Core Shop
| Machine | Specification |
| Cold Box Core shooter – GS –Horizontal shooting | Shooting Capacity – 20 Kgs. Mode of operation – Fully Automated |
| Cold Box Core shooter – GS –Horizontal and vertical shooting | Shooting Capacity – 20 Kgs. Mode of operation – Fully Automated |
| Cold Box Core shooter – GS –Vertical shooting | Shooting Capacity – 10 Kgs. Mode of operation – Fully Automated . |
| Cold Box Core shooter – GS –Vertical shooting | Shooting Capacity – 5 Kgs. Mode of operation – Fully Automated . |
| Shell Core shooter – Susha - Vertical shooting | Shooting Capacity – 5 Kgs. Mode of operation – Semi- Automated . |
| Core oven | 500 Kg/ Batch Heating Temp –up to 240 Deg |
Fettling And Dispatch
- Shot blasting –Hanging type – 500Kg/Batch DISA
- Shot blasting –Hanging type – 500Kg/Batch GOSTOL
- Thumb Blasting – 250 kg/Batch
- Nozzle blasting
- Installed Capacity – 800MT /Month
Lab
Spectro Meter
Make –Spectrolab -28 Elements can be checked
Image analyser to measure the microstructure
Universal Testing Machine(UTM) for measuring tensile strength.
Brinell Hardness Tester
Sand lab
